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基于纳米铝基改性的核电厂冷却剂正Zeta电位滤材制备及性能研究

Preparation and Performance of Positive-Zeta-potential Filter Media for Nuclear Power Plant Coolant Based on Nano-aluminum Modification

  • 摘要: 核电厂一回路冷却剂杂质过滤是保障反应堆系统安全运行与设备长周期服役的关键环节。然而,现有滤材存在3个显著的技术短板:一是进口依赖引发的供应链风险(采购成本攀升35%、维保周期延长至6~8个月);二是传统玻璃纤维可溶性硅(21 mg/L)与硫酸根(141 mg/L)离子浸出率超标;三是0.45 μm颗粒截留效率不足(基准值86.83%)。本研究创新性开发纳米铝基改性玻璃纤维滤材,通过一步水热法实现AlOOH纳米层在玻璃纤维表面的原位接枝,成功构建具有稳定正Zeta电位(+11 mV)的功能化过滤介质。性能测试表明:该材料实现0.45 μm颗粒截留效率突破性提升至99.95%;可溶性硅与硫酸根浸出率较进口产品分别降低87.64% (2.6 mg/L)和84.43% (22 mg/L);同时维持与进口产品相当的纳污容量(60.57±1.2 g/cm3)。该技术突破有效破解核级滤材“进口替代”难题,使一回路冷却剂净化效率提升2个数量级,运维人员受照剂量降低40%~60%,为核电厂安全经济运行提供关键技术保障。

     

    Abstract: The filtration of coolant impurities in nuclear power plants constitutes a critical process for ensuring reactor system safety and prolonging equipment service life. However, current filter materials exhibit three fundamental limitations: supply chain vulnerabilities from import dependency (35% procurement cost escalation, 6~8 month maintenance cycles), excessive leaching rates of soluble silicon (21 mg/L) and sulfate ions (141 mg/L) in conventional glass fiber filters, and inadequate 0.45 μm particulate retention efficiency (baseline 86.83%). This study innovatively develops nano-aluminum modified glass fiber filters through one-step hydrothermal synthesis, achieving in-situ grafting of AlOOH nanolayers to construct functionalized filtration media with stabilized positive Zeta potential (+11 mV). Performance evaluations demonstrate: 99.95% retention efficiency for 0.45 μm particulates; 87.64% (2.6 mg/L) and 84.43% (22 mg/L) reductions in silicon/sulfate leaching compared to imported counterparts; and comparable contaminant-holding capacity (60.57±1.2 g/cm3). This technological breakthrough resolves the import substitution challenge for nuclear-grade filters, achieving two-order-of-magnitude enhancement in primary coolant purification efficiency and 40%~60% reduction in operator radiation exposure, thereby providing crucial technical support for safe and economical nuclear power plant operations.

     

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