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半导体智能剥离技术发展历程、进展与展望

The Evolution, Advances and Future Directions of Semiconductor Smart-Cut Technology

  • 摘要: 智能剥离(Smart-Cut)技术是一种利用离子注入和晶片键合来转移超薄单晶层的技术。在先进微电子系统中,Smart-Cut技术作为半导体材料异质异构集成的重要技术手段之一,受到了学界和行业的广泛关注。Smart-Cut技术是在半导体材料表面单一注入或共注入氢、氦离子,并调控注入工艺参数(能量、温度、注量、注量率、注入顺序等),将半导体材料和衬底材料在低温下键合后,再进行退火(控制温度、时间、升降温速率),使注入层内产生平行表面的微裂纹,从而实现层转移。本工作总结了近二十年第一、二、三、四代半导体Smart-Cut技术研究进展,分析了微观缺陷和微裂纹生长机制,探究了不同材料的剥离阈值差异原因,为理解和掌握Smart-Cut技术提供了参考,对利用Smart-Cut技术制备半导体器件有重要意义。

     

    Abstract: Smart-Cut technology is a technique that utilizes ion implantation and wafer bonding to transfer ultrathin single-crystal layers. In advanced microelectronic systems, as one of the important technical means of heterogeneous integration for semiconductor materials, Smart-Cut technology has been widely concerned by academia and industry. Smart-Cut technology is the process of implanting H+, He+ ions or co-implanting into the surface of semiconductor materials with precisely controlled parameters (including energy, temperature, dose, dose rate, ion implantation sequence, etc.). After the bonding of implanted semiconductor material and substrate at low temperatures, an annealing process (with carefully regulated temperature, duration, and heating/cooling rates) is performed to generate parallel microcracks in the implantation layer, enabling successful layer transfer. In this paper, the research progress of the Smart-Cut technology applied to the first-, second-, third- and fourth-generation semiconductors in the past two decades is summarized. The microstructure and microcracks nucleation and growth mechanisms are analyzed. The reasons for the exfoliation thresholds of different semiconductors are discussed. The paper is helpful for understanding the application of Smart-Cut technology used in the fabricating of semiconductor devices.

     

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